Fabio Gualdo, Autore presso Spring

Fabio Gualdo
11 June 2019
STAMPA-3D-1.jpg

Customization is a very interesting trade opportunity for automotive companies. Indeed, consumers choose ever more the car as a means of expressing themselves. To meet these needs, the best solution is to rely on a highly-skilled 3D-printing company.

Daihatsu case study

Daihatsu Motor Company is a carmaker based in Osaka, Japan. In this case, the company wanted more customer’s participation in the design process, the service made available by 3D-printing experts to designers, engineers and technicians of the Daihatsu Company has been the key to reach this goal. The outcome of this extraordinary work has been a custom proposal composed of 15 pieces of different patterns, each one is available in 10 colors.

Customized parts for end-use applications thanks to additive manufacturing

These patterns, inspired by fashion, geometric and natural shapes, enable the manufacturer to make a custom proposal never seen before in automotive field. These 15 custom possibilities, called “Effect Skins”, are now available for clients that can choose which one can be applied on car bumpers. For this project, the material suggested by 3D-printing experts is ASA, a thermoplastic that combines mechanical strength, an extraordinary UV stability and a high-quality aesthetic finishing. Thanks to 3D-printing experts it is possible to realize not only prototypes for functional tests and for aesthetic assessments, but also end-use parts, engineered to withstand real-world conditions on car exterior. The result achieved by Daihatsu Motor Company is a higher customer satisfaction.

Working together for the highest level of quality

The key to achieve the best results with 3D printing is to work with one of the most skilled additive manufacturing company at an international level. Spring srl has over 20 years of experience with additive manufacturing and works with the largest automotive companies in the world. For an expert advice on your project and for understanding how you can take more benefits from additive skills click here.


Fabio Gualdo
22 May 2019
Automotive-Banner-1280x624.jpg

3D printing or additive manufacturing is a production process based on deposition of material layers to make three-dimensional objects.

This process is different from a more traditional one in which objects are produced by material removal from a starting block. Additive manufacturing is not suitable for mass production, indeed, 3D-printing is very competitive when it comes to produce prototypes in small batches or singles pieces for aesthetic and functional assessments or for making  end-use parts.

A 3D-printing company or an additive manufacturing company is a production center that is specialised on this manufacturing process.

There are different 3D-printing technologies, classified according to layers printing process, and among these the most spread is FDM (Fused Deposition modeling) technology.

Some of the main benefits coming from a partnership with a 3D-printing company are:

  • Design freedom: 3D-printing experts are able to produce any kind of geometry also the most complex one.
  • More lightness : The FDM-technology materials are thermoplastics that can reduce the product weight, especially when it comes to metal replacement.

Further benefits come from FDM-technology materials, to find out more click here!

3D printing: useful applications for automotive field

3D-printing experts can provide you with:

  • Pre-series molds: Design is key for automakers. Companies need many iterations of design (from 50 to 200 prototypes) before finding the perfect one. For example, let’s think about matrices, our experts can help you to test the best ones, saving time and costs.
  • Customization: More and more customers choose a car as a means of expressing themselves. Our skilled experts can produce for your company custom parts for car interiors and exteriors: custom panels, compartments, dashboards, GPS, satellite navigation systems and more.
  • Components for tests: Thanks to additive manufacturing services, automakers can do different kinds of tests, such as, for example functional tests: tests drive, engine tests, fit and form testing and more.

 

Spring srl: the best partner for your company

We work with the largest company in the world to provide the best 3D-printing solutions. To find out how your company can benefit from additive manufacturing please click here!


Fabio Gualdo
2 April 2019
Polyjet-1.jpg

Prototypes are key for companies when it comes to design and realize new products. A company specialized in additive manufacturing optimizes production process, drastically reduces the Time to Market and provides the best mockups, samplings and short batches.

Spring srl owns a new Polyjet 3D printer that opens up new horizons for prototyping: so let us show you how this new machinery works, what its benefits are, its application fields and materials.

How does the Polyjet technology work?

Polyjet is a 3D printing technology with which it is possible to realize multi-color, multi-material prototypes and equipment. More than 360.000 colors are available with this machinery and it is also possible to print with realistic textures.

A 3D Polyjet technology uses a printing process similar to that in the 2D printer. However, a 3D Polyjet printer doesn’t work with ink drops but it deposits on a tray liquid-photopolymer layers and then it dries them with UV rays.

To realize a 3D model the printer deposits layers one by one. As the drying  process is finished, models are ready to be used.

What are the main application fields of the Polyjet technology?

The Polyjet benefits are the highest print quality and accuracy, a wide range of materials and the possibility to print with realistic textures. This printer enables to realize smooth surfaces and very thin walls.

Below you can find the main application fields of the Polyjet technology:

  • Highly realistic and multi-material prototypes. No more limits for designers that can work with very realistic prototypes, thanks to the possibility of mixing more materials in the same 3D model, realizing  transparent components and combining more than 360.000 colors.  Designers and developers can get prototypes and realistic models with multi-color elements, labels, realistic textures in a single operation, before sending them to mass production.

  • Aesthetic components with precise and smooth surfaces. 0,032 mm layers enable to realize prototypes and aesthetic parts with very smooth surfaces.  The level of detail is around 0.1-0.3 mm and it also depends on the geometry, on the size and the object orientation.
  • Master molds for overmolding. With J750 it is possible to realize, in low-volume, technical- rubber matrices for overmolding. The polyjet process is faster and less expensive  than more traditional methods that produce metal master molds.

  • Components for medical industry and dental labs. Multi-color and flexible materials enable to realize realistic anatomical models. These models are used in doctor training and surgery prep, cutting costs of surgery room and improving patient care solutions.

What are the materials of the Polyjet technology?

  • Vero family. The vero family materials are ideal for fit and form testing, for moving and assembled parts, concept and exhibition models. Unleash your creativity, we will provide you with the brighter colors.
  • Simulated Polypropylene. These materials simulate the appearance and functionality of polypropylene. These materials are ideal for prototyping containers and packaging, flexible snap-fit applications and living hinges, toys, battery cases, laboratory equipment, loudspeakers and automotive components.
  • Rubber-like. It offers various level of elastomer characteristics. It combines rigid materials for a variety of shore A values, from Shore A 27 to shore A 95. It is ideal for rubber surrounds and overmolding, soft-touch coatings and nonslip surfaces, knobs, grips, pulls, handles, gaskets, seals, hoses, footwear, and exhibition and communication models.
  • Digital ABS. These materials simulate ABS plastics by combining strength with high temperature resistance. Ideal for functional prototypes, snap-fit parts for high or low temperature usage, electrical parts, castings, mobile telephone casings and engine parts and covers.
  • High temperature : The only material with extraordinary thermal characteristics is RG525. Ideal for form, fit and thermal functional testing, high-definition models requiring excellent surface quality, exhibition models that endure strong lighting conditions, taps, pipes and household appliances, hot air and hot water testing.

To read:

Highly realistic prototypes make for better, faster design: Adidas Case Study

Spring srl enhances its production site with the new J750!


Fabio Gualdo
14 March 2019
Antero1_MQ-696x494-1.jpg

Fabio Gualdo, chairman of Spring srl, shares his first impression on ANTERO 800NA.

“What are the major features of ANTERO 800NA and why is it a high-performance material?”

Among all FDM (Fused Deposition modeling) materials, Antero 800NA is one of the top-performing thermoplastic.  All its technical features, speak for themselves. As an example, let’s think of its high chemical resistance, indeed, it withstands to hydrocarbons, acids and corrosive substances. And not only has an excellent wear resistance but also withstands to extreme pressures and to strong impacts. Last but not least, it has an extraordinary resistance to high temperatures.

“What sectors will benefit the most from ANTERO 800NA?”

The aeronautic and aerospace industries, for sure. Aircraft manufacturers are using this material as a metal-replacement. And new application horizons are ,for example: the oil and gas sector, the automotive, the top-of-the-line industrial production and the use of ANTERO 800NA in the realization of tooling and functional prototypes.

“Why is it important to choose Spring Srl to produce components in Antero 800NA?”

We strongly believe in this material, that’s why we are the first 3D printing service in Europe to make it available. Spring srl is the best choice, as we provide to our partners a high level of technical expertise, thanks to 20 years of experience in the field. Companies contact us, the technical staff analyses their projects and offers them the fastest a more performing solution for reaching their goals.

Click here to contact our technical team!

To find out more:

PEKK (ANTERO 800NA) is now available!

PEKK (Antero 800NA): 3D printing opens up new horizons

 


Fabio Gualdo
14 March 2019
antero800na-3.jpg

Pekk (Antero 800NA) is the new material of additive manufacturing.  Let’s take a look to its benefits:

  • High chemical resistance

Pekk (Antero 800NA) is the most performing material of the FDM (Fused Deposition Modeling) technology, especially when it comes to chemical resistance. Indeed, Peek is the best choice not only for the aircraft industry but also for the Oil&Gas sector.  Moreover, this material has passed the military standard test MIL-STD-810G for chemical compatibility.

  • High temperature resistance

Pekk (Antero 800NA) has also an extraordinary resistance to high temperature, indeed, it withstands up to 150°C without any change to its characteristics. This exciting  feature has been designed for applications out of the cab or in engine compartments.

  • Customization and just-in-time production

Additionally, thanks to this new material is possible to realize customized and on-demand printing solutions. And as a result, companies can take advantage from storage cost savings and hence from a higher profitability.

  • No geometric limits – No material waste

Thanks to 3D printing  is possible to realize a never-before seen design. With traditional technology, manufacturers bought  Pekk as a semifinished (only available in limited shapes and sizes) and was processed by machines in clear and solid shapes. With traditional technology a big amount of material was wasted. Instead, with additive manufacturing not only is possible to realize complex shapes but also to cut waste.

Spring s.r.l as your partner

We provide you with the best 3D printing service to realize prototypes and functional parts in Pekk (Antero 800NA) thanks to our high level of technical expertise.

To download the material data sheet, click here!

For further information please click here!

Visit our Facebook page to stay up to date with all the latest news!


Fabio Gualdo
1 March 2019
19d47dd795954d1f0c60347147684b84-1280x853.jpg

Design is a core point for companies working in the consumer goods industry. And in the creative phase many models are built and tested , before putting a new product on the market. The success of this placement will largely depend on timing , ergonomics and look and feel of the product.

However, design process can be slow, inaccurate and companies can’t take these risks. That’s why manufacturers like Adidas are working with the additive skills to get top level prototypes in short time.

These new competencies empower Adidas designers to constantly refine its sports shoes. All sorts of design changes are reliable and efficient, thanks to 3D printed prototypes and model test.

Bigger benefits for companies come from additive skills rather than from traditional technology such as hand processing or peculiar tooling.

Especially, thanks to J750 experts, Adidas is getting :

  • High level of conformity: No more gap between the designer’s idea and the prototype. The 3D shoes drawing looks exactly like the 3D printed model in colors, shapes and textures.
  • Creativity freedom: This new printer is pushing the current boundaries of trial and production, indeed, now it is increasingly possible to get a multi-material model with complex geometries.
  • Incredible realism: The prototypes details are so great that the model seems ready to be worn.

No competition without quality

Large companies working in the consumer goods industry are moving forward on the global market also thanks to a strategic partner skilled in the production of prototypes with the new J750.

Spring srl is one of the top players in Additive manufacturing at an European level and is increasingly  making new alliances with the largest national and international companies, working in these high quality industries.

Please click here to contact our experts.


Fabio Gualdo
28 February 2019
stratasys-j750-3d-printer-1280x896.jpg

At Spring srl a new 3D printing system is now available, its name is Stratasys J750.

This new printer, suitable for the PolyJet technology, offers a  multitude of benefits such as, for example, short building time for prototypes and tooling and high level of accuracy for functional components.

Through this technology it’s possible to work with a wide range of photopolymer materials from rigid resins, to rubber, from transparent materials to opaque ones. Thanks to this new extraordinary system a single model can be built with many different kinds of materials and related properties.

The PolyJet technology process  

Let’s now take a look to the major PolyJet processing steps in building a 3D model:

  • Firstly, a 3D CAD file is needed to get the printing parameters such as the photopolymers and support material placement.
  • Then, the printer settles tiny drops of photopolymers and at once polymerizes them with UV rays. As a result fine layers are collected one above the other on the tray, creating a detailed 3D model. The removable support material, with a gel-like consistency, is settled under geometric protrusions or complex shapes.
  • At the end of the process, the support material is manually removed by an operator. Now the 3D model is ready.

PolyJet technology  application fields and advantages

Polyjet technology is able to realize tiny walls and complex geometries with a wide range of materials and an excellent level of accuracy. This cutting edge technology is a fast, flexible and precise way to build prototypes with different colors and different degrees of hardness. There are a lot of sectors working with this technology: from the automotive manufacturers wanting to build aesthetic elements for the car, both inside and outside, to the packaging sector for the realization of mockup, consumer goods and industrial products.

Watch this video and find out all the PolyJet benefits!

Would you like to talk with an expert? Click here!


Fabio Gualdo
26 February 2019
alta-definizione-1280x853.png

The packaging and the consumer goods sectors enjoy the huge benefits of 3D printing.

Companies working in these fields need  lots of prototypes during the long and complex design process before putting a new product on the market.

Previously, those prototypes took a lot of time to be built, due to the use of traditional technologies, passing thought the production, finishing and assembly.

Currently, large companies like Adidas are leaving those old technologies to work with new production systems able to meet a wide range of needs.

Indeed Adidas is using  the additive manufacturing, especially the Polyjet technology, to realize sports shoes prototypes. Benefits are exciting.

But why bother using 3D printing?

There are many advantages in using 3D printing.

For example, let’s think about getting  finished prototypes in short time , reducing long production and tooling  process expected by traditional technologies, or about the lack of molds and equipment, or about the possibility of realizing prototypes with complex geometries.  Before there were indeed many geometric limits because of traditional technologies, but now with additive manufacturing is possible to meet the most demanding needs realizing any kind of object.

Unleash the power of imagination

The prototype look and feel must be as close as possible to the designer’s idea. However, with traditional technologies the gap between his idea and the finished prototype is huge. That’s why working with a skilled 3D printing service using ever more performing systems is the key.  The  J750 printer of the Polyjet technology has been embedded in the production site of Spring srl, and now it’s possible to:

  • Realize smooth, detailed and realistic prototypes
  • Produce molds and production tooling with an excellent accuracy
  • Embed the most wide range of colours and materials in one single model

The skills in using this printer allow to realize highly realistic models also thanks to the excellent colour and shape rendering, in this way designers can test what will be the realistic look and feel of the finished product.

Innovation is the key for the packaging and consumer goods sectors, for that reason it’s important to develop strategic alliances with an highly qualified company.

Spring srl is one of the top players in Additive manufacturing at an European level and is continuously working with the largest companies in these sectors. Spring srl after 20 years of experience in 3D printing is able to help these companies on their path of innovation.

For getting a fast quote please contact us here.


Fabio Gualdo
30 January 2019
shutterstock_1041297676-1280x798.jpg

Additive manufacturing is the best choice to gain a foothold in this fast moving world. In Hi-tech sectors, in which short time and high performing products are needed, 3D printing is key to move forward on manufacturing process.

Application fields

In the motorsport industry, additive manufacturing is used at an early stage of the product development, when technical teams work at the same time on design and realization of functional parts that are  tested in wind tunnel.  Professional 3D printings empower those teams to produce very quickly a wide variety of complex geometries at once, allowing them to identify the most efficient solution.

When it comes to print single pieces or small batches, additive manufacturing is used also in post-design phase for the production of pre-series and finished parts, thus avoiding the realization of expensive moulds and tooling.

Spring Srl: the service bureau for your success

Motorsport is one of our master application field thanks to in-house know how and 3d printing technologies that let us meet the most demanding needs also in terms of shape accuracy and fine details.

High performance thermoplastics are needed to push the boundaries of research and develop more competitive products. Some of these extraordinary thermoplastics are for example ULTEM9085 a self-extinguishing  material that withstands extreme temperatures (-40°/+160°), PEKK that whit its superior chemical resistance can be used for components exposed to hydrocarbons and Nylon 12 Carbon Fiber, an ultra-stiff and lightweight material.

SR100, laminating carbon support, is an innovative application developed by Spring and helps you speed product development and reduce the tooling costs for the production of carbon fiber supports and components by eliminating the tooling designing and manufacturing phases. It is useful for manufacturing parts with complex geometries and shapes. It empowers designers and engineers to build parts which would be unimaginable to make with a «traditional» technology, reducing time and costs.

mandrini solubili moto
To get a quote click here.
Here you can find other articles: 

Fabio Gualdo
2 January 2019
Adv-spring-definitivo-01.jpg

The 3D printing industry leads motorsport teams to victory thanks to its functional, lightweight, high-performance components.

Speed, light weight and aerodynamics – these are just some of the qualities a racing car needs to come out on top on the track and cross the finish line before its opponents. The one question everyone involved in this industry is asking is “Is it really possible to produce parts that are both lightweight and high-performance?” Of course it is! Thanks to additive technology and partnerships with experts in the field, it is possible to produce functional parts that can be optimised for motorsport. Spring Srl is an Italian company which, over the years, has revolutionised its 3D printing services. As well as producing functional parts using additive manufacturing, it offers clients technical and commercial advice to help them optimise and re-engineer their parts to guarantee maximum performance at the lowest possible cost.

Throughout car racing history, the sector has demanded only the highest quality standards – explains Fabio Gualdo of Spring Srl – and thanks to twenty years’ experience, we are able to meet all our clients’ needs.

Spring Srl is a leader Additive Manufacturing bureau, it has 14 Stratasys professional systems. It works with over thirty different materials, including ULTEM® 9085, carbon fibre-filled nylon and the latest addition to the FDM family, PEKK.

antero800na

The accuracy of our production process, our technical consultancy services and our re-design experience have always given us the edge over our competitors. Companies in the motorsport sector choose us because we satisfy all their needs: we are quick, we use high-performance materials and our know-how becomes the ace up their sleeve.

Click here to have a quote!


3D PRINTING

3D PRINTING

CNC MACHINING PROCESS

CNC MACHINING PROCESS

METAL CAST

METAL CAST

VACUUM CASTING

VACUUM CASTING

PRE SERIES

PRE SERIES

FINISHES

FINISHES

CARBON FIBER

CARBON FIBER


OUR HEADQUARTERS

SPRING SRL

The Spring team is at your disposal to give you all the information you need.

SPRING

COLLABORATIONS


SPRING

ASSOCIATED WITH