Airbox conveyor production for a moto2 bike

28 June 2019by Fabio Gualdo
MOTO-1280x853.jpg

Spring srl is the leading Italian 3D printing service bureau, in the production of functional parts. In one of its latest projects, the company has created an airbox conveyor for a Moto2 team bike. The achieved results have been outstanding.

TARGETS
  • Meet tight deadlines
  • Produce a high-performance thermoplastic component
  • Save production costs
IMPLEMENTATION PROCESS
STEP 1. Design

Spring srl has designed the airbox conveyor. The 3D model has been created with ribs to improve bike fluid dynamic.

STEP 2. Production

Racing bikes are exposed to extreme conditions such as high pressure, high temperatures and hydrocarbons. This is the reason why, in this project, Spring srl has used Nylon 12, one of the best performing materials of the FDM technology. This thermoplastic absorbs the strong vibrations and repetitive stress during the race. The client’s component, made up of 2 parts, has been printed, meeting extremely tight deadlines.

STEP 3. Finishing

Racing bikes are exposed to extreme conditions such as high pressure, high temperatures and hydrocarbons. This is the reason why, in this project, Spring srl has used Nylon 12, one of the best performing materials of the FDM technology. This thermoplastic absorbs the strong vibrations and repetitive stress during the race. The client’s component, made up of 2 parts, has been printed, meeting extremely tight deadlines.

STEP 4. Quality control

Spring srl offers the highest dimensional quality control, meeting the most demanding needs of the motorsport clients, guaranteeing the required tolerances.

ACHIEVED RESULTS
 PREVIOUS SOLUTION SPRING SOLUTIONDIFFERENCE
LEAD TIME8 working days2  working days 75%
COSTS– 47%

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Fabio Gualdo

Fabio Gualdo

3D PRINTING

3D PRINTING

CNC MACHINING PROCESS

CNC MACHINING PROCESS

METAL CAST

METAL CAST

VACUUM CASTING

VACUUM CASTING

PRE SERIES

PRE SERIES

FINISHES

FINISHES

CARBON FIBER

CARBON FIBER


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